Today is the last day of Industrial Training.
In the morning, Assembled conveyor for LEAK machine
Then, Fill up Tools Requisition and Return Form because to return the tool box back to company.
Trainees have a short briefing by the Human Resource Department, Puan Asnida. She thank you to all the trainees because we improved the production of the company of the past 3 month.
Return the tool box.
Monday, June 28, 2010
Sunday, June 27, 2010
Twelve Week, ( Thursday, 24/6/2010 )
Tidy up the tubing for the LEAK machine and put the Label inside the tubing
Solder the Wiring for the blower of the WAP machine
Solder the Wiring for the blower of the WAP machine
Twelve Week, ( Wednesday, 23/6/2010 )
Put the conveyor on the WAP machine and alignment it properly.
Assembled the cover for the conveyor
Assembled the cover for the conveyor
Twelve Week, ( Tuesday, 22/6/2010 )
Tidy up wiring for the LEAK machine
Assembled component for SEAL machine
Run the movement of hard disk for the SEAL machine
Assembled component for SEAL machine
Run the movement of hard disk for the SEAL machine
Twelve Week, ( Monday, 21/6/2010 )
Most of the Machine for the LINE 1 done already and ready to send to customer.
Assembled the part lift inside the conveyor for the LEAK machine and alignment it so that it can extend and retreat the nest precisely.
Try test the part lift using software and adjust the air pressure so that it can extend an retreat the carrier of hard disk correctly
Assembled the part lift inside the conveyor for the LEAK machine and alignment it so that it can extend and retreat the nest precisely.
Try test the part lift using software and adjust the air pressure so that it can extend an retreat the carrier of hard disk correctly
Eleventh Week, ( Friday, 18/6/2010 )
Tidy up wiring for the WAP machine
clean the floor from waste wire and all the rubbish
clean the floor from waste wire and all the rubbish
Eleventh Week, ( Thursday, 17/6/2010 )
Alignment conveyor of the SEAL machine so that the hard disk can trough it smoothly.
Try run the movement of hard disk inside the conveyor using software.
Assembled the scanner for LEAK, make sure the scanner in the correct position. This is because to make sure that, the scanner can detect the bar code.
Try run the movement of hard disk inside the conveyor using software.
Assembled the scanner for LEAK, make sure the scanner in the correct position. This is because to make sure that, the scanner can detect the bar code.
Eleventh Week, ( Wednesday, 16/6/2010 )
Assembled component part for SEAL machine
Test the movement of hard disk inside the conveyor for the WAP machine using the software
Assembled the sensor in the correct position inside the conveyor for the LEAK machine so that it can detect the hard disk.
Test the movement of hard disk inside the conveyor for the WAP machine using the software
Assembled the sensor in the correct position inside the conveyor for the LEAK machine so that it can detect the hard disk.
Eleventh Week, ( Tuesday, 15/6/2010 )
Assembled some of component part of the WAP machine
Assembled ionizer controller for WAP machine
Install plastic tubing for SEAL machine, put the fitting inside the tube and then label it.
Assembled ionizer controller for WAP machine
Install plastic tubing for SEAL machine, put the fitting inside the tube and then label it.
Eleventh Week, ( Monday, 14/6/2010 )
For LN2 machine, it divided in line such as LINE 1, LINE 2, LINE 3, LINE 4, LINE 5, LINE 6. All the lines have the same machines. The LINE 1 is the important one because its due date to send to customer is near. When the entire machine for LINE 1 is finish and sends to customer. It will switch the same machine at LINE 2 to LINE 1 and same goes for the others Lines . Basically, we have to do the same things for the others machine.
Assembled blower for WAP machine. Blower function to blow all the dusk inside the hard disk.
Assembled the cover plate for WAP machine.
Assembled blower for WAP machine. Blower function to blow all the dusk inside the hard disk.
Assembled the cover plate for WAP machine.
Sunday, June 13, 2010
Tenth Week, ( Thursday 10/6/2010 )
Put the valve for the WAP machine.
Tidy up the flat cable for the SEAL machine.
Fill the leave form for friday.
Tidy up the flat cable for the SEAL machine.
Fill the leave form for friday.
Tenth Week, ( Wednesday, 9/6/2010 )
Today, Azeem and I assemble the SEAL machine, this is the one of the LN2 machine.
The function of the SEAL machine is to seal the screw of hard disk. It seal the three screw of hard disk and for the forth screw,had to do manually.
Sharifah Azwa visit the company today.
The function of the SEAL machine is to seal the screw of hard disk. It seal the three screw of hard disk and for the forth screw,had to do manually.
Sharifah Azwa visit the company today.
Tenth Week, ( Tuesday, 8/6/2010 )
Put the A4 paper for the all LN2 machine so that the engineer and technician can write the status of the machine.
Assemble the camera component for the LN2 machine.
Assemble the camera component for the LN2 machine.
Tenth Week, ( Monday, 7/6/2010 )
Both the ASDS machine finish already. Therefore, Azeem and I were send to assembly 2 which is at first floor of the company. Assembly 2 is only for LN2 machine.
Then, we were put under the same engineer with one of the unitens student also,Yusuf.
From the start of the industrial training Yusuf already in assembly 2.
Then, the engineer, Mr. John asked me to put the fitting tubing and label it for the one of LN2 machine, its name is WHACK AND PURGE machine (WAP).
Then, connect the Whack 48 VDC power supply wiring. First, i look the drawing for the wiring life, ground and neutral and where the wire had to be connect.
Drawing for wiring
Whack Power Supply
Then, we were put under the same engineer with one of the unitens student also,Yusuf.
From the start of the industrial training Yusuf already in assembly 2.
Then, the engineer, Mr. John asked me to put the fitting tubing and label it for the one of LN2 machine, its name is WHACK AND PURGE machine (WAP).
Then, connect the Whack 48 VDC power supply wiring. First, i look the drawing for the wiring life, ground and neutral and where the wire had to be connect.
Drawing for wiring
Whack Power Supply
Nineth Week, ( Friday, 4/6/2010 )
The biggest machine in the company already send to the their customer.
Today, we had to tidy up all the wiring and tubing and put in the box.
All the drawing had to put in the files.
Rearrange the screw into screw box.
Today, we had to tidy up all the wiring and tubing and put in the box.
All the drawing had to put in the files.
Rearrange the screw into screw box.
Nineth Week, ( Thursday, 3/6/2010 )
Today is due date for the machine ASDS 22 to send to Western Digital Company. Although the ASDS 22 is only 95% complete, we had to send it. The only left is to teach the stacker robot, stacker spacer robot and to run the software properly.
So, we had to detach the component of the machine same as we had done yesterday and then ship part by part.
Destacker side of the ASDS 22 is ready to be ship
wrapping and clean the shuttle of ASDS 22
So, we had to detach the component of the machine same as we had done yesterday and then ship part by part.
Destacker side of the ASDS 22 is ready to be ship
wrapping and clean the shuttle of ASDS 22
Nineth Week, ( Wednesday, 2/6/2010 )
Today is the due date for the machine ASDS 21 to send to the Western Digital Company. The technician complete the broken software for the ASDS 21, then ASDS 21 was ready to be ship.
ASDS machine is a big machine, so we had to detach the destacker side, stacker side, shuttle and swapper frame and then ship part by part.
Then, we had to reopen the screw and the clean all the component and wrapping it with the plastic.
After done all that, ASDS 21 is ready to be ship.
Stacker side ASDS 21
ASDS machine is a big machine, so we had to detach the destacker side, stacker side, shuttle and swapper frame and then ship part by part.
Then, we had to reopen the screw and the clean all the component and wrapping it with the plastic.
After done all that, ASDS 21 is ready to be ship.
Stacker side ASDS 21
Nineth Week, ( Tuesday, 1/6/2010 )
Alignment caddy in conveyor for the machnie ASDS 22.
Learned how to teach the robot using robot controller. i teach the destacker robot. The robot had to teach their movement precisely so that they can pick up the media correctly.
Teaching the robot
Wrapping the wiring and cable.
Learned how to teach the robot using robot controller. i teach the destacker robot. The robot had to teach their movement precisely so that they can pick up the media correctly.
Teaching the robot
Wrapping the wiring and cable.
Eighth Week, ( Thursday, 27/5/2010 )
Assemble the box for the spacer spud carrier. There are a lot of the box for the spacer spud carrier had to assembled. This is because, all the box for the spacer spud carrier had to send to one of the Genetec customer which is Western Digital.
Eighth Week, ( Wednesday, 26/5/2010 )
Solder the wiring for the destacker swapper of the machine ASDS 22. For the stacker swapper i already done earlier. Soldering Destacker swapper also can do earlier but there are component not reach yet which is the bracket for the sensor, i had to wait to solder destacker swapper. we had to put the bracket and tidy up first before solder the wiring inside the destacker swapper.
Assemble one of the component of the elevator.
Assemble one of the component of the elevator.
Eighth Week, ( Tuesday, 25/5/2010 )
Assembled the component of shuttle of the ASDS 22. Basically, i assembled the cover for the shuttle. After all the wiring and alignment done, the only component left is the cover for the shuttle. If we assembled earlier cover for the shuttle, it will be hard to alignment the shuttle conveyor.
shuttle with the cover for ASDS 22
Alignment the door lock for the enclosure. I tried to close the door but the door not close in the correct position. So, i have to recheck the door lock and alignment it. There are six door lock for one machine, all the door lock have to alignment properly. all the door lock are connected with each other and they are connected with the software in the computer. when the door not close properly, the software detect that and the warning sign pop out to the monitor.
Azeem alignment the fifth door lock, i do he other door lock
Assembled the conveyor for the base of the machine ASDS 22. Usually, the base conveyor have to assemble earlier than the other component. This is because some of the components such as motor, controller card, driver card for the base conveyor is not reach yet so we had to assemble the other components and modules.
base conyeyor
shuttle with the cover for ASDS 22
Alignment the door lock for the enclosure. I tried to close the door but the door not close in the correct position. So, i have to recheck the door lock and alignment it. There are six door lock for one machine, all the door lock have to alignment properly. all the door lock are connected with each other and they are connected with the software in the computer. when the door not close properly, the software detect that and the warning sign pop out to the monitor.
Azeem alignment the fifth door lock, i do he other door lock
Assembled the conveyor for the base of the machine ASDS 22. Usually, the base conveyor have to assemble earlier than the other component. This is because some of the components such as motor, controller card, driver card for the base conveyor is not reach yet so we had to assemble the other components and modules.
base conyeyor
Monday, May 24, 2010
Eighth Week, ( Monday, 24/5/2010 )
Assembled the sensors at the swapper modules for second machine 'ASDS 22".
Then, My supervisor ask me to check the connection of wiring for shuttle 'ASDS 22' because he want to run the shuttle today. Using multimeter, i checked the wiring for the shuttle.
Add the plastic tubing and fitting for the shuttle
check the wiring for the shuttle
Then, My supervisor ask me to check the connection of wiring for shuttle 'ASDS 22' because he want to run the shuttle today. Using multimeter, i checked the wiring for the shuttle.
Add the plastic tubing and fitting for the shuttle
check the wiring for the shuttle
Sunday, May 23, 2010
Seventh Week, (Friday, 21/5/2010 )
Today, all the trainee have to submit the attendance form to the Human Resource of the company. So, I settle the Attendance form with the supervisor.
Then, assembled the speed controller on the tubing for ASDS 22
My supervisor ask me to clean the media and learn to run the ASDS 21 machine. The technician taught me how to run the the machine. Basically, the machine is run by the software. The software is created especially for this machine. I try to figure it out the setting of the machine. It was interesting.
clean the media
Then, assembled the speed controller on the tubing for ASDS 22
My supervisor ask me to clean the media and learn to run the ASDS 21 machine. The technician taught me how to run the the machine. Basically, the machine is run by the software. The software is created especially for this machine. I try to figure it out the setting of the machine. It was interesting.
clean the media
Seventh Week, (Thursday, 20/5/2010 )
Clamp the wiring for the Elevator with the molex clamp.
Assembled keyboard bracket
Put the CPU under the frame of the machine
tidy up monitor cable
Monitor under the frame of the machine
Assembled keyboard bracket
Put the CPU under the frame of the machine
tidy up monitor cable
Monitor under the frame of the machine
Saturday, May 22, 2010
Seventh Week, ( Wednesday, 19/5/2010 )
ASDS 21 almost complete. Therefore, we have to focus to ASDS 22. Today, i make wiring for the tower light for ASDS 22.
wiring for tower light
I assembled the monitor for the ASDS 22.
wiring for tower light
I assembled the monitor for the ASDS 22.
Seventh Week, ( Tuesday, 18/5/2010 )
My supervisor run the shuttle for ASDS 21.This is to make sure that the shuttle run perfectly.
All the components and Module for ASDS 21 is most complete and only left is to teach the movement of the robot to pick up the media and setting the module to run perfectly.
This is ASDS 21 combine with the shuttle this side and the other side is combine with the swapper frame.
All the components and Module for ASDS 21 is most complete and only left is to teach the movement of the robot to pick up the media and setting the module to run perfectly.
This is ASDS 21 combine with the shuttle this side and the other side is combine with the swapper frame.
Seventh Week, ( Monday, 17/5/2010 )
The shuttle for ASDS 21 is almost complete. Then, i focus to shuttle for second machine ASDS 22. I already assembled the component for the ASDS 21, so i have no problem when assembled for the second machine because i already familiar with the components.
Sixth Week, ( Friday, 14/5/2010 )
The shuttle for the ASDS 21 95% complete. Then, i tidy up the wiring for the ASDS 21 shuttle.
Combine the shuttle for ASDS 21 with the machine.
tidy up the wiring of the shuttle
Combine the shuttle for ASDS 21 with the machine.
tidy up the wiring of the shuttle
Sixth Week, ( Thursday, 13/5/2010 )
I'm continue to assembled the component of the shuttled for both machine. I'm in charge in shuttle, so i have to make sure all the component have to assembled correctly.
Sixth Week, ( Wednesday, 12/5/2010 )
My supervisor told us to rearrange the components and modules of the machine because some of the components and modules is mixing each others. Each component and module have to put in their boxes. Therefore, we have to identified the components and modules and put in the their boxes such as swapper module have to put in the swapper box and same goes for others components and modules.
boxes of the component and module of the machine
Then, supervisor ask me to in charge in shuttle of the both machine ASDS 21 and ASDS 22. So, i have to assembled all the components for both shuttle. With the help of the technicians there, i assembled the component of the shuttle part by part. The shuttle of the machine is put beside the machine. For more detail, refer the image.
Shuttle of the machine
boxes of the component and module of the machine
Then, supervisor ask me to in charge in shuttle of the both machine ASDS 21 and ASDS 22. So, i have to assembled all the components for both shuttle. With the help of the technicians there, i assembled the component of the shuttle part by part. The shuttle of the machine is put beside the machine. For more detail, refer the image.
Shuttle of the machine
Tuesday, May 11, 2010
Sixth Week, ( Tuesday, 11/5/2010 )
My supervisor told us to focs for ASDS 21 first because due date for ASDS 21 this week. Hopefully we can complete the task this week. Therefore, we have to rushing to complete the machine.
Tidy up the some of the wiring for the ASDS 21.
wiring inside the machine
Clamp the wiring of the enclosure using molex clamp.
Molex Clamp
Tidy up the some of the wiring for the ASDS 21.
wiring inside the machine
Clamp the wiring of the enclosure using molex clamp.
Molex Clamp
Sixth Week, ( Monday, 10/5/2010 )
Checked the connection the wiring for the ASDS 21 using multimeter. The wiring must be check to make sure that, there are no disconnected wire.
Multimeter
wiring has to be checked
Tidy up the plastic tubing for the ASDS 21
Plastic Tubing
Multimeter
wiring has to be checked
Tidy up the plastic tubing for the ASDS 21
Plastic Tubing
Fifth Week, ( Friday, 7/5/2010 )
Alignment the swapper module so that the swapper in the correct position and the swapper can move smoothly between the rod.
Swapper module
Swapper module
Fifth Week, ( Wednesday, 5/5/2010 )
The swapper frame arrived already.
My supervisor asked me to assembled the swapper frame but we having difficulties to assembled that.
This is because, the hole for the screw in the wrong side. Therefore, the swapper frame have to modified in order to get the right hole. After the modified, managed to assembled the swapper frame.
The swapper frame
My supervisor asked me to assembled the swapper frame but we having difficulties to assembled that.
This is because, the hole for the screw in the wrong side. Therefore, the swapper frame have to modified in order to get the right hole. After the modified, managed to assembled the swapper frame.
The swapper frame
Fifth Week, ( Tuesday, 4/5/2010 )
Assembled the component of elevator for both machine 'ASDS 21' and 'ASDS 22'
Elevator of the machine
Solder the wiring of the swapper for the ASDS 21
Swapper of the machine
Elevator of the machine
Solder the wiring of the swapper for the ASDS 21
Swapper of the machine
Saturday, May 1, 2010
Fourth Week, (Friday, 30/4/2010 )
Assembled the accessories of the enclosure.
Then, my supervisor guide me to do the wiring for the swith ON,OFF,EMERGENCY STOP,and EMO. There is Difference EMERGENCY STOP swith and EMO swith. If we push EMERGENCY STOP swith, the machine is not stop immediately while when we push EMO switch, the machine will stop immediately.
First, i have to understand the drawing before do the wiring.
Drawing for the switch wiring
Then, i started to do the wiring for the switch.
Then, my supervisor guide me to do the wiring for the swith ON,OFF,EMERGENCY STOP,and EMO. There is Difference EMERGENCY STOP swith and EMO swith. If we push EMERGENCY STOP swith, the machine is not stop immediately while when we push EMO switch, the machine will stop immediately.
First, i have to understand the drawing before do the wiring.
Drawing for the switch wiring
Then, i started to do the wiring for the switch.
Fourth Week, (Thursday, 29/4/2010 )
Do the wiring inside the enclosure.
Then, assembled the driver card and controller card for the conveyor of the ASDS 22 machine.
Then, assembled the driver card and controller card for the conveyor of the ASDS 22 machine.
Friday, April 30, 2010
Fourth Week, (Tuesday, 27/4/2010 )
Assembled the rotary driver. Rotary driver is one of the part of the swapper and one component of the machine.
Rotary Driver
Assembled rotary joint. Rotary joint is a component of the flipper.
Rotary Joint
we got the tool box today. Azeem and I share the same tool box.
Rotary Driver
Assembled rotary joint. Rotary joint is a component of the flipper.
Rotary Joint
we got the tool box today. Azeem and I share the same tool box.
Fourth Week, ( Monday, 26/4/2010 )
My supervisor ask me to modified the trunking so that the wire can easily pass inside it.
modified the trunking
Then, we assembled the driver card and controller card. Both card is the component of the conveyor.
from left 'Driver Card', 'Controller Card'
modified the trunking
Then, we assembled the driver card and controller card. Both card is the component of the conveyor.
from left 'Driver Card', 'Controller Card'
Third Week, ( Friday, 23/4/2010 )
Alignment shuttle conveyor for ASDS 21 machine.
My supervisor inform that base for the ASDS 22 machine arrived already.
Then , we put the base for both side of the ASDS 22 machine
base of the machine
My supervisor inform that base for the ASDS 22 machine arrived already.
Then , we put the base for both side of the ASDS 22 machine
base of the machine
Third Week, ( Thursday, 22/4/2010 )
Assembled some of the accessories of the enclosure for 'ASDS 21' machine many of the accessories of the the enclosure not arrived yet.
enclosure of the machine
enclosure of the machine
Third Week, ( Wednesday, 21/4/2010 )
In the morning, all the trainee have to send their attendance sheet today.
Then, i assembled the conveyor for the shuttle of the machnie. There are difference for shuttle conveyor and conveyor on the base of the machine. the difference is shuttle conveyor is more shottter than conveyor on the base of the machine.
shuttle conveyor
Then, my supervisor asked me to alignment conveyor on the base os destacker side so that the conveyor in the right position.
Then, i assembled the conveyor for the shuttle of the machnie. There are difference for shuttle conveyor and conveyor on the base of the machine. the difference is shuttle conveyor is more shottter than conveyor on the base of the machine.
shuttle conveyor
Then, my supervisor asked me to alignment conveyor on the base os destacker side so that the conveyor in the right position.
Third Week, ( Tuesday, 20/4/2010 )
We having difficulty to find the screw because the screw mix in the plastic bag. So, my supervisor give me box to arranged the screw based on their metric size so that easily to find when want use it.
Therefore, we have to label each smaller box first and put the screw inside it. There a lots of screw use for this machine
Then, i assembled the sensor pad.
sensor pad inside the conveyor
Each converyor have sensor pad
Therefore, we have to label each smaller box first and put the screw inside it. There a lots of screw use for this machine
Then, i assembled the sensor pad.
sensor pad inside the conveyor
Each converyor have sensor pad
Second Week, ( Friday, 16/4/2010 )
The robot staand for the 'ASDS 22' arrived already. so, i have to assembled the robot stand for the 'ASDS 22' machine.
robot stand for 'ASDS 22'
robot stand for 'ASDS 22'
Second Week, ( Thursday, 15/4/2010 )
The technician guide me how to solder the wire in the right method. I have to solder the eight core wire with the flat cable. Slowly, i started solder the wire.
Second Week, ( Wednesday, 14/4/2010 )
Assembled conveyor of the machine. before that, i have to assembled component of the conveyor. The component is the motor.
motor of the conveyor
motor of the conveyor
Second Week, ( Tuesday, 13/4/2010 )
i have to tidy up the wire of the 4 robot and and connect to the stacker robot controller and stacker spacer robot controller for stacker side and destacker robot controller and destacker spacer robot controller foer destacker side.
staker robot controller and stacker spacer robot controller
staker robot controller and stacker spacer robot controller
Monday, April 12, 2010
Second Week, ( Monday, 12/4/2010 )
Robot for the 'ASDS 21' machine arrived already. Then, i go to the warehouse to take the robot and put on the machine. One ASDS machine use four robot, two of the robot on stacker side and 2 of the robot on destacker side For information, price for this robot is equal to the price of Proton Waja. Because of this robot is very expensive, i handled this robot very carefully. The picture below is one of the robot called 'Destacker Robot.
Destacker Robot
I opened the screw of the robot
This picture is show position of the robot inside the machine
Destacker Robot
I opened the screw of the robot
This picture is show position of the robot inside the machine
Saturday, April 10, 2010
Day 5(Friday, 9/4/2010)
I was given the task to do the wiring for the power supply of the machine. I'm very excited to do it. This is the time to apply that i had learned so far. Firstly, i studied the drawing of the circuit on how the wiring in and out from the circuit breaker. If i have a problems, i will refer to the technician who very kindly to help all the trainers. Slowly, i started to do the wiring and i will continue my work this incoming monday.
Day 4(Thursday, 8/4/2010)
We inserted the base plate for the 'ASDS 21' first because the base plate for 'ASDS 22' not arrived yet.
base plate on top of the frame
The technician taught me how to assemble the wiring. I started to confuse watching a lots of wire with the different colors. Then, the technician taught me to know how to read the drawing of the circuit first before started to assemble the wiring. After that, i started to study the drawing of the circuit. I tried to relate which that i have learned so far and slowly understand all the components, labels of the wire and many more.
wire
base plate on top of the frame
The technician taught me how to assemble the wiring. I started to confuse watching a lots of wire with the different colors. Then, the technician taught me to know how to read the drawing of the circuit first before started to assemble the wiring. After that, i started to study the drawing of the circuit. I tried to relate which that i have learned so far and slowly understand all the components, labels of the wire and many more.
wire
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