Fourth Week, (Wednesday, 28/4/2010 )

Assembled the door lock for the enclosure.


Door Lock

Fourth Week, (Tuesday, 27/4/2010 )

Assembled the rotary driver. Rotary driver is one of the part of the swapper and one component of the machine.


Rotary Driver

Assembled rotary joint. Rotary joint is a component of the flipper.


Rotary Joint

we got the tool box today. Azeem and I share the same tool box.

Fourth Week, ( Monday, 26/4/2010 )

My supervisor ask me to modified the trunking so that the wire can easily pass inside it.


modified the trunking

Then, we assembled the driver card and controller card. Both card is the component of the conveyor.



from left 'Driver Card', 'Controller Card'

Third Week, ( Friday, 23/4/2010 )

Alignment shuttle conveyor for ASDS 21 machine.

My supervisor inform that base for the ASDS 22 machine arrived already.
Then , we put the base for both side of the ASDS 22 machine


base of the machine

Third Week, ( Thursday, 22/4/2010 )

Assembled some of the accessories of the enclosure for 'ASDS 21' machine many of the accessories of the the enclosure not arrived yet.


enclosure of the machine

Third Week, ( Wednesday, 21/4/2010 )

In the morning, all the trainee have to send their attendance sheet today.

Then, i assembled the conveyor for the shuttle of the machnie. There are difference for shuttle conveyor and conveyor on the base of the machine. the difference is shuttle conveyor is more shottter than conveyor on the base of the machine.


shuttle conveyor

Then, my supervisor asked me to alignment conveyor on the base os destacker side so that the conveyor in the right position.

Third Week, ( Tuesday, 20/4/2010 )

We having difficulty to find the screw because the screw mix in the plastic bag. So, my supervisor give me box to arranged the screw based on their metric size so that easily to find when want use it.

Therefore, we have to label each smaller box first and put the screw inside it. There a lots of screw use for this machine

Then, i assembled the sensor pad.


sensor pad inside the conveyor

Each converyor have sensor pad

Third Week, ( Monday, 19/4/2010 )

Off
Add and Drop session

Second Week, ( Friday, 16/4/2010 )

The robot staand for the 'ASDS 22' arrived already. so, i have to assembled the robot stand for the 'ASDS 22' machine.


robot stand for 'ASDS 22'

Second Week, ( Thursday, 15/4/2010 )

The technician guide me how to solder the wire in the right method. I have to solder the eight core wire with the flat cable. Slowly, i started solder the wire.

Second Week, ( Wednesday, 14/4/2010 )

Assembled conveyor of the machine. before that, i have to assembled component of the conveyor. The component is the motor.


motor of the conveyor

Second Week, ( Tuesday, 13/4/2010 )

i have to tidy up the wire of the 4 robot and and connect to the stacker robot controller and stacker spacer robot controller for stacker side and destacker robot controller and destacker spacer robot controller foer destacker side.


staker robot controller and stacker spacer robot controller

Second Week, ( Monday, 12/4/2010 )

Robot for the 'ASDS 21' machine arrived already. Then, i go to the warehouse to take the robot and put on the machine. One ASDS machine use four robot, two of the robot on stacker side and 2 of the robot on destacker side For information, price for this robot is equal to the price of Proton Waja. Because of this robot is very expensive, i handled this robot very carefully. The picture below is one of the robot called 'Destacker Robot.


Destacker Robot


I opened the screw of the robot

This picture is show position of the robot inside the machine

Day 5(Friday, 9/4/2010)

I was given the task to do the wiring for the power supply of the machine. I'm very excited to do it. This is the time to apply that i had learned so far. Firstly, i studied the drawing of the circuit on how the wiring in and out from the circuit breaker. If i have a problems, i will refer to the technician who very kindly to help all the trainers. Slowly, i started to do the wiring and i will continue my work this incoming monday.

Day 4(Thursday, 8/4/2010)

We inserted the base plate for the 'ASDS 21' first because the base plate for 'ASDS 22' not arrived yet.



base plate on top of the frame

The technician taught me how to assemble the wiring. I started to confuse watching a lots of wire with the different colors. Then, the technician taught me to know how to read the drawing of the circuit first before started to assemble the wiring. After that, i started to study the drawing of the circuit. I tried to relate which that i have learned so far and slowly understand all the components, labels of the wire and many more.



wire

Day 3( Wednesday, 7/4/2010)

I settled the trunking part. After lunch time, we inserted Uninterruptible Power Supply (UPS) inside the machine. Basically the UPS function like a battery. if have a blackout, the UPS will supply the power to the machine.



UPS inside the machine

Then, i assembled the robot stand base. For one machine, there were 4 robots to do the operations. Therefore, there were 4 robot stand base for one machine. Many part of the compenent of the machine not fully arrived yet, so we have to focus on 'ASDS 21' first.


robot stand

Day 2(Tuesday, 6/4/2010)

Today, I started doing my work. I was given task to assemble the trunking on the base of the machine. The function of the trunking is to put the wiring inside it. At first, I had a difficult time to cut the trunking and then the supervisor taught me how to cut the trunking with the correct way. This is the trunking of the machine.





Trunking and Screws


Trunking inside base of the machine

Day 1(Monday, 5/4/2010)

I woke up early in the morning and arrived at 8.15 am. Actually, I supposed to arrive before 8.30 am, so I arrived 15 minutes earlier. I’m very excited to start my industrial training at GENETEC TECHNOLOGY BERHAD. I went to the lobby of the company and registered my name. After registration, I went to the waiting room of the company to wait for Puan Asnida the manager of HR. When I opened the door, I’m very surprised because most of the trainers from UNITEN. While waiting, we talked to each other. Almost 8.30 am, Puan Asnida arrived and she gave the briefing to all the trainers. Firstly, she talked about the working hours of the company. The company working hours start at 8.30 am until 6.00 pm. Between the working hours, had a lunch break at 12.30 pm until 1.15 pm and a tea break at 3.45 pm until 4.00 pm. While on Friday, for a Muslims we had a break at 12.30 pm until 2.30 pm and no tea- break at 3.45 pm, and for the non- Muslim they follow the same working hours like normal day. She also talked about vision and mission of the company, how much company paid for the overtime work. Lastly, Puan Asnida gave the stickers for the motorcycle and car of the trainers so that we can park inside the company. She also gave two t-shirt of the company to all the trainers and must wear when doing the industrial training and security smart card to access entry of the company.



After finish the briefing session about an hour,we have to wait for Mr. Patrick. Mr. Patrick one of the boss of the company. He divided the trainers to the different machine. Mr. Patrick put me under the AUTO STACKER DESTACKER STATION ( ASDS ).

Then, the supervisor gave the briefing about the machine.Basically, ASDS machine have two side, stacker side and Destacker side. The main function of the ASDS machine is to differentiate the bad media and good media. Two of the machine already sent to the customer. So, this is new machine and we have to assemble part by part.Actually, we have to assemble two machine of ASDS and the name project of the machine is 'ASDS 21' and "ASDS 22".


the frame of the machine

Offer Letter

I got industrial training placement at GENETEC TECHNOLOGY BERHAD. As you all can see, the picture above is the offer letter from the GENETEC. Before i get the offer, there is an interview conduct by Mr Patrick. During the interview, i'm quite nervous. But lastly i got the placement. I'm very thankful and happy..